What We Do

uSales:

oNew and Used Boilers

oNew Burners

oThermal Fluid Heaters

oFeedwater and Blowout Systems

oStack Economizers

oBoiler Controls & Burner Management Systems

uFiretube, Firebox Boliers

Vertical Tubeless Condensing Boiler

Steam or Hot Water

Gas, Oil, Coal, Solid Waste Wood Biomass, and Hybrid Fuels

Iroquois Flexible Watertube Boilers

Features

4,200 to 50,400 (100 to 1200 BoHP)

Compact Footprint

Patent Pending Design

ASME Section IV & Section I

Design Pressure Capability to 650 psig

Unique Optional Radiant Superheater Available

Multiple Pass Design

Easy Access to All Tubes for Maintenance

Optional Field Assembly Design Without Welding or Rolling

uHigh Efficiency Burners from 400,00 up to 109,000 btu/hr

With The Capability Of:

oHigh turndown ratio 10:1 (20:1 to 7100MBH)

o3% O2 throughout the entire firing range

o0 ppm CO throughout the entire firing range

o30 ppm Nox capability without FGR

uINTEC thermal oil heaters are characterized by the following features:

oTailor-made design to individual customer requirements

oHigh efficiency which leads to low operating costs

oEnvironmentally friendly due to low emissions

uBoiler Feedwater Units Deaerators,

Condensate Receivers and Blowdown Tank Sales:

oCustom Built Atmospheric Feedwater Tanks and Condensate Recievers

oHigh Pressure DA and Blowdown Tanks

uFull Boiler Boiler Burner and Control Upgrade Including:

oFlame Safeguard

oParallel Positioning

oWater Level Control

oFirst-Out Annunciation

oCustom Built Touchscreen

oPLC additions / upgrades

uAnnual, Semi-Annual, Quarterly or Monthly

oBoilers

oBurners

oOvens

oThermal Fluid Heaters

oInspections

oCombustion Tuning

oTroubleshooting

oRetro Fits

oEfficiency Upgrades

uBake Off Oven Service and Rebuild:

Line Protection, Coaters, Pre-Heat and Heat-Set Ovens

Holders Of:

oCNational Board "NB" & "R" Stamp

oASME "S" & "U" Stamps

oB31.1 Power Piping

Code Spool Pieces

Fabricated In Our Shop In Ringgold, GA

Fabricated Tanks and Vessels

Custom Built Condensate Receivers and Motive Pump Skids Atmospheric Boiler Feedwater Tank

Stainless Steel, Carbon & Inconel

Stainless Steel Carbon & Inconel

Self Contained Mobile Steam Boiler Rooms and Thermal Fluid Heaters

oSteam, Gas & Water Flow Meters with Data Logger

oHigh Pressure Gas Regulating Stations

We can conduct a full steam system audit comprised of:

üFull Steam Trap Studies

üCheck Piping for Heat Sinks

üCheck Heat Exchangers for present stall conditions.

Audits start in the boiler room and follow steam piping to process

and back to the feedwater tank or DA.

A custom booklet will be constructed for each facility comprised of 5 sections including:

üSteam System Description,

üObservations & Recommendations

üPriority Repair List

üTrap Audit

üReference Section.

We then set a meeting to review the booklet and its findings with the customer.

Steam Audit Scope:

1.All traps will be tagged and checked for proper operation.

2.Steam traps will be sized and recommendations will be given for energy efficient traps.

3.Steam piping will be checked for proper sizing and location of drip legs & clean outs.

4.Estimated savings will be calculated from present fuel, water cost and current boiler run time.

5.Boiler room efficiency estimates will be compiled and listed.

6. Visually Check the operation of the DA, Feed water Tank and list findings.

8.Recommendations will be given for any safety related items viewed.

9.Estimated repair cost will be compiled and presented in the custom facility booklet in conjunction with

estimated savings.

Samples of various Audit Observations:

The Feed Water Tank’s steam pre-heat valve does not have a drip leg and trap up stream.

Removing the condensate will make the valve control more accurately.

Condensate can eventually destroy the seat in the valve.

Adding a drip leg and trap is recommended

The main steam header in the boiler room does not have a drip leg

and a trap before the main 100 PSI knock down regulator.

High pressure steam should come from top of the pipe.

This header has an elevation change on the high pressure main.

Recommend installing drip leg, trap and clean-out

Steam Audit Samples:

Properly evacuating condensate from a steam system.

This will improve steam quality and can prevent

steam expansion (water hammer) causing vessels

to rupture and valve or piping issues.

Installation of properly sized and properly placed drip legs

& traps with clean outs are recommended

on every elevation change.

All steam system drip legs should be properly sized

and have clean outs installed.

These clean outs can be drilled and tapped for 1/2” NTP,

or flanged clean outs with steam rated ball valves added

for blow down on 4 to 6 month intervals to remove any excess debris.

Traps with strainers can be blown down under this PM type procedure also.

Over time leaks develop causing oxygen to enter the steam and

condensate system, this can cause carbonic acid.

Carbonic acid can cause internal pipe and equipment erosion or failure.

oWe have a Central Master Inventory in Ringgold, GA

oWe have Fully Stocked Service Trucks

Steam/Water System Componants

oBoiler Room, House Keeping Pads and Assicoated Steam Equipment.

oInstallation Of (Steam, Gas, Oil,Electrical and Water Piping)

oBuild Any Access Or Support Structures

oModify or Build New Stack, Breeching or Exaust Ducts for all your needs.

oIStart-Up and Comission New Equipment

All Work Completed By In House Trades!!!

Steam Trap Audits

A comprehensive study of your entire steam and condensate systems, starting with the boiler room, thru process thru the condensate return. Calculations are made on BTU loss & BTU Return recovery. Heat exchanger stall, antiquated boiler controls, improper blow down systems and improperly installed facility piping will increase operating cost for fuel, water and production. Full steam trap survey is done with the Audit and all existing traps are sized for their application. A steam Audit can help you see where your costs are, so you can make the proper corrections for a cost effective steam system.